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Workshop Journal

An ever expanding collection of projects that I've worked on.

This is a recent addition to my website, so I'm populating the page as and when I get the inspiration! I'm also managing the blog via an editor I built with pretty much 100% assistance from ChatGPT. I'll eventually make that available to anyone else that manually manages their own site and needs a way of keeping a blog-style page up to date without having to dive into the html every time they need to add a post or make an edit.

Resin / Hardener Calculator

I've been using ChatGPT to help me code simple(ish) browser-based helpers for various things. Just finished this little calculator tool. The idea is you've premixed some resin with pigment and have a bottle of it stashed for later use. Save the mix parameters and then when you come to next use it, decant what you need, load the mix from the library and the tool tells you how much hardener to use based on its resin content. Includes a useful 8, 30 or 45 minute timer and a way to re-balance the mix should you over-pour the hardener.

It's a bit frivolous, but I've used it and it's kinda cool at the same time! Here's a screen-shot:

A screenshot of the Resin/Hardener Calculator

Try it here:

www.smallscalecnc.co.uk/calc


REME Plaques

I've had the pleasure of being commissioned to make several plaques for the REME as gifts to commemorate the posting of an officer commanding.

Here are a handful of work in progress pics.

Beleraphon astride Pegasus prior to a resin in-fill Resin added and polishing off the over-spill
Parachute Regiment badge prior to a resin in-fill Parachute Regiment badge
The Guiness harp Detail during abrading and polishing
A finished plaque REME cap badge mounted to a copper back-plate and inset into the brass Detail
One more to place... REME cap badge on a copper back-plate


Miscellaneous Items

There's quite a lot of 'stuff' that gets made just for the love of making it - sometimes it's for friends, sometimes it's to demonstrate what's possible when chasing a bigger project. There's a few of both of those in this gallery.

Carl - fridge magnet I made for my old boss in his own image - illustrated by former colleague Jardine Sage
Custom badge for a Morgan car Saxclasiq deck badges for Retro Electric Key-fob for Adi Gilbert (he did the original illustration)
Key-fob for Kip Kaboli of Boli Knives Boli Knife display cabinet label
Tank badge for Mark at Merlin Cycleworks - a very early project Dog tag for Chase - a very good boy Laika - a drawer pull I made for myself Test piece
Test pieces Key-fob made for a friend's campervan

Northman Badges

Jonathan Hull approached me for a couple of sets of solid brass tank badges for two of his recent builds, a Northman GB350s and a Northman CB200 - see more details over on his site: www.jonathanhull.co.uk/northman

Custom Northman GB350 tank badge
Custom Northman GB350 tank badge prior to resin Custom Northman GB350 tank badge with resin and sanded back

Jonathan supplied me with a 3D scan of the GB350s tank so that I could match the backs of the badges to the shape of the tank. That was new territory for me, but the results are pretty good.

The finished bike - lovely job!

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Pouring With Heart

One of my biggest commissions - a set of 'Mission Statement' resin filled brass plaques for a chain of high end bars out in LA. I'm led to believe that a handful of the bars had served as locations in the Mad Men series (which I adored!)

Each plaque had around 4 hours of machine time in it before a long and laborious process of abrading, polishing and meticulous cleaning prior to the pouring of resin.

Abrading and polishing... The smallest end-mill used on this job was 0.5mm

This work was commissioned by https://unitedcreatives.com/


Guitar Bits and Pieces

Quite a few of the things I make are custom bits and pieces for folks looking to either repair or customise their guitars. This can be anything from the basics: a custom pick-guard or a neck-plate, right through to bridges, inlays and bodies. All-sorts, really. Here's an assortment.

Engraved stainless neck-plate A set of 6082 aluminium neck-plates for Ancoats Guitars A custom engraved and resin-filled neck-plate, matte tumble finish
Manchester Bee mother of pearl inlay Chinese Dragon abalone inlay
Billet aluminium pick-up cover Billet aluminium pick-up cover Billet aluminium pick-up cover
Aluminium pick-up surround Aluminium pick-up surround Aluminium pick-up surround Aluminium pick-up surround for a hollow-body with under-slung pick-up mount
Solid brass pick-guard Detail from solid brass pick-guard
Control plate Flush mounted string anchor plate Custom pick-up surround
Engraved brass reverse of head-stock plate Replacement clasp and tremolo arm for a vintage Maestro Vibrola
Mike Vennart's Bass VI body for Rigby Guitars (Stockport) Bodies cut for Matt Randall Swinger body copy for Rigby Guitars (Stockport)

1950 MGA Badge

This was a badge made to replace the original 1600 on an MGA after it had its engine upgraded to a 1950.

a close up of the numbers and bar texture a close up of the numbers and bar texture
1950 badge to replace the 1600 OE

911E Deck Badge

Cool little aluminium deck badge I made for a 911 being converted to electric by www.retroelectrics.co.uk/

911E badge polished and ready for resin
Mounting spigots Polishing in progress...
The finished piece

3D modelled, machined from billet with mounting spigots to the rear. Once cut it gets abraded/relaxed and then polished up before a splash of resin gets added.

Here's a short video clip of some of the machining - it's not that interesting, but I'm trying out the embedding function in my DIY journal publisher...

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Studio AVA Keyfobs & Hood Badge

A set of six bespoke and individually numbered brass key-fobs along with a hood badge made for www.studioava.com

Individually numbered brass key-fobs Individually numbered brass key-fobs

The keyfobs are in brass (tumbled to a satin finish) and the hood badge in aluminium and resin.

The hood badge finished with a dome of clear resin
The hood badge prior to any resin being added The hood badge with a stage one black resin in-fill

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Rolls Royce Self Promotional Coaster

After making two sets of coasters for The American Bar at London's Savoy Hotel, I produced several similar styled one-offs for three or four prestige brands and attempted to catch the attention of various decision makers in the hope of sending them a sample, but to no avail - does anyone even check their messages anymore..?

I eventually sent it over to @MrCrispinEnterprises - a YouTuber who himself is an employee of the mighty RR. Check out his channel - he creates quality (somewhat niche) engineering based content, sprinkled with a bit of humour.

Materials: Corian, brass and resin.

A drinks coaster in Corian, brass and resin A drinks coaster in Corian, brass and resin